What is Pallet Racking?
Pallet racking is a warehouse storage system designed to store palletised goods in vertical levels that can be accessed by forklifts, reach trucks, or stackers.
A structural storage system for forklift-loaded pallets.
Warehouses with palletised stock, bulk inventory, and vertical storage needs.
Boltless shelving, which is mainly for hand-loaded cartons and small items.
How it works
Upright frames and horizontal beams create storage bays. Pallets are placed on beam levels by forklift, reach truck, or stacker.
Main components
- Upright frames
- Load beams
- Base plates
- Bracing
- Pallet supports or decking where required
- Protectors and safety accessories
Common uses
- Bulk pallet storage
- Warehouse inventory
- Distribution centres
- Cold rooms and dry stores
- Manufacturing stock areas
Key terms to understand
| Term | Meaning |
|---|---|
| Bay | One section of racking between two upright frames. |
| Beam level | The horizontal level where pallets are stored. |
| Load capacity | The rated safe load for each beam level and bay. |
| Aisle width | The space required for forklifts or reach trucks to operate safely. |
When pallet racking is the right fit
Pallet racking is suitable when goods are stored on pallets and need vertical storage with equipment access. If workers pick loose cartons by hand, boltless shelving or carton flow may be more practical.
FAQs
What is pallet racking used for?
Pallet racking is used to store palletised goods vertically in a warehouse so pallets can be accessed by forklifts, reach trucks, or stackers.
Is pallet racking the same as shelving?
No. Shelving is usually hand-loaded. Pallet racking is designed for palletised loads handled by equipment.
What information is needed before planning pallet racking?
Key information includes pallet size, pallet weight, warehouse height, aisle width, equipment type, floor condition, storage method, and access needs.
Can pallet racking be changed later?
Many systems are adjustable, but major changes should be checked for load capacity, beam levels, floor fixing, aisle clearance, and safety.
Need to plan warehouse racking?
Use the buying guide to compare racking type, pallet size, equipment aisle, load capacity, and warehouse layout.